# Temperature Controller driver - Watlow RM # Author Douglas Clowes (dcl@ansto.gov.au) # Based on the Watlow PM driver # Define procs in ::scobj::xxx namespace # MakeSICSObj $obj SCT_ # The MakeSICSObj cmd adds a /sics/$obj node. NOTE the /sics node is not browsable. namespace eval ::scobj::watlow_rm { # Temperature controllers must have at least the following nodes # /tempcont/setpoint # /tempcont/sensor/value proc debug_log {args} { set fd [open "/tmp/watlow_rm.log" a] puts $fd "[clock format [clock seconds] -format "%T"] $args" close $fd } proc f_to_c { f_temp } { return [expr ($f_temp - 32.0) * (5.0 / 9.0)] } proc c_to_f { c_temp } { return [expr $c_temp * (9.0 / 5.0) + 32.0] } # issue a command to read a register and expect a value response proc getValue {tc_root nextState cmd} { set dev "[hval $tc_root/dev_id]" sct send "$dev:3:$cmd" return $nextState } # issue a command with a value in the target property of the variable proc setValue {tc_root nextState cmd} { set dev "[hval $tc_root/dev_id]" set par [sct target] sct send "$dev:16:$cmd $par" debug_log "setValue $dev:16:$cmd $par" return $nextState } proc rdValue {tc_root} { set data [sct result] switch -glob -- $data { "ASCERR:*" { sct geterror $data } default { if { [hpropexists [sct] geterror] } { hdelprop [sct] geterror } if {$data != [sct oldval]} { sct oldval $data sct update $data sct utime readtime } } } return idle } # write a floating point value proc setFloat {tc_root nextState cmd} { set dev "[hval $tc_root/dev_id]" set par [sct target] sct send "$dev:1016:$cmd $par" debug_log "setFloat $dev:1016:$cmd $par" return $nextState } # request a floating point value proc getFloat {tc_root nextState cmd} { set dev "[hval $tc_root/dev_id]" sct send "$dev:1003:$cmd" return $nextState } # read a floating point value proc rdFloat {tc_root} { set data [sct result] switch -glob -- $data { "ASCERR:*" { sct geterror $data } default { if { [hpropexists [sct] geterror] } { hdelprop [sct] geterror } if {$data != [sct oldval]} { sct oldval $data sct update $data sct utime readtime } } } return idle } # write a floating point value as a temperature proc setTemp {tc_root nextState cmd} { set dev "[hval $tc_root/dev_id]" set par [sct target] #set par [c_to_f $par] sct send "$dev:1016:$cmd $par" debug_log "setTemp $dev:1016:$cmd $par" return $nextState } # request a floating point value as a temperature proc getTemp {tc_root nextState cmd} { set dev "[hval $tc_root/dev_id]" sct send "$dev:1003:$cmd" return $nextState } # read a floating point value as a temperature proc rdTemp {tc_root} { set data [sct result] #set data [f_to_c $data] switch -glob -- $data { "ASCERR:*" { sct geterror $data } default { if { [hpropexists [sct] geterror] } { hdelprop [sct] geterror } if {$data != [sct oldval]} { sct oldval $data sct update $data sct utime readtime } } } return idle } proc getState {tc_root nextState cmd} { set dev "[hval $tc_root/dev_id]" sct send "$dev:3:$cmd" return $nextState } ## # @brief Reads the current watlow state and error messages. proc rdState {tc_root} { set my_driving [SplitReply [hgetprop $tc_root/setpoint driving]] debug_log "rdState $tc_root: driving=$my_driving" set val [hval $tc_root/setpoint] debug_log "rdState $tc_root: setpoint=$val" if {[hpropexists $tc_root/setpoint target]} { set tgt [SplitReply [hgetprop $tc_root/setpoint target]] debug_log "rdState $tc_root: target=$tgt" } else { hsetprop $tc_root/setpoint target $val set tgt [SplitReply [hgetprop $tc_root/setpoint target]] debug_log "rdState $tc_root: initialised target to: target=$tgt" } if {$my_driving > 0} { set temp [hval $tc_root/sensor/value] set tol [hval $tc_root/tolerance] set lotemp [expr {$tgt - $tol}] set hitemp [expr {$tgt + $tol}] debug_log "rdState driving $tc_root until $temp in ($lotemp, $hitemp)" if {$temp < $lotemp} { } elseif {$temp > $hitemp} { } else { hset $tc_root/status "idle" hsetprop $tc_root/setpoint driving 0 } } else { if {[hval $tc_root/status] != "idle"} { hset $tc_root/status "idle" } } set data [SplitReply [hgetprop $tc_root/setpoint driving]] debug_log "rdState $tc_root: result=$data" if {[string first "ASCERR:" $data] >=0} { sct geterror $data } elseif {$data != [sct oldval]} { sct oldval $data sct update $data sct utime readtime } return idle } proc getHP {tc_root nextState cmd} { set data [hval $tc_root/Loop1/power] if {$data != [sct oldval]} { sct oldval $data sct update $data sct utime readtime } debug_log "getHP $tc_root $nextState $cmd [sct] $data" return idle } proc getPV {tc_root nextState cmd} { set data [hval $tc_root/Loop1/sensor] if {$data != [sct oldval]} { sct oldval $data sct update $data sct utime readtime } debug_log "getPV $tc_root $nextState $cmd [sct] $data" return idle } proc getSP {tc_root nextState cmd} { set data [hval $tc_root/Loop1/setpoint] if {$data != [sct oldval]} { sct oldval $data sct update $data sct utime readtime } debug_log "getSP $tc_root $nextState $cmd [sct] $data" return idle } proc setSP {tc_root nextState cmd} { debug_log "setSP $tc_root $nextState $cmd [sct]=[sct target] [hget [sct]]" hset $tc_root/Loop1/setpoint [sct target] return idle } proc setPoint {tc_root nextState cmd} { set dev "[hval $tc_root/dev_id]" set par [sct target] if {[sct writestatus] == "start"} { # Called by drive adapter hset $tc_root/status "busy" hsetprop $tc_root/setpoint driving 1 } set par [c_to_f $par] sct send "$dev:1016:$cmd $par" debug_log "setPoint $dev:1016:$cmd $par" return $nextState } proc noResponse {} { return idle } proc wrtValue {wcmd args} { } # check that a target is within allowable limits proc check {tc_root} { set setpoint [sct target] set lolimit [hval $tc_root/lowerlimit] set hilimit [hval $tc_root/upperlimit] if {$setpoint < $lolimit || $setpoint > $hilimit} { error "setpoint violates limits" } return OK } # Check that the sensor is reading within tolerance of the setpoint. # Return 1 or 0 if it is or is not, respectively. proc checktol {tc_root currtime timecheck} { debug_log "checktol $tc_root $currtime $timecheck" set temp [hval $tc_root/sensor/value] set lotemp [hval $tc_root/subtemp_warnlimit] set hitemp [hval $tc_root/overtemp_warnlimit] if { $temp < $lotemp || $temp > $hitemp} { hset $tc_root/emon/isintol 0 return 0 } else { set timeout [hval $tc_root/tolerance/settletime] if { ($currtime - $timecheck) > $timeout } { hset $tc_root/emon/isintol 1 } return 1 } } ## # @brief Implement the checkstatus command for the drivable interface # # NOTE: The drive adapter initially sets the writestatus to "start" and will # only call this when writestatus!="start" proc drivestatus {tc_root} { if {[sct driving]} { return busy } else { sct print "drivestatus: idle" return idle } } proc halt {tc_root} { debug_log "halt $tc_root" hset $tc_root/setpoint [hval $tc_root/sensor/value] hsetprop $tc_root/setpoint driving 0 return idle } ## # @brief createNode() creates a node for the given nodename with the properties and virtual # function names provided # @param scobj_hpath string variable holding the path to the object's base node in sics (/sample/tc1) # @param sct_controller name of the scriptcontext object (typically sct_xxx_yyy) # @param cmdGroup subdirectory (below /sample/tc*/) in which the node is to be created # @param varName name of the actual node typically representing one device command # @param readable set to 1 if the node represents a query command, 0 if it is not # @param writable set to 1 if the node represents a request for a change in settings sent to the device # @param drivable if set to 1 it prepares the node to provide a drivable interface # @param dataType data type of the node, must be one of none, int, float, text # @param permission defines what user group may read/write to this node (is one of spy, user, manager) # @param rdCmd actual device query command to be sent to the device # @param rdFunc nextState Function to be called after the getValue function, typically rdValue() # @param wrCmd actual device write command to be sent to the device # @param wrFunc Function to be called to send the wrCmd to the device, typically setValue() # @param allowedValues allowed values for the node data - does not permit other # @param klass Nexus class name (?) # @return OK proc createNode {scobj_hpath sct_controller cmdGroup varName readable writable\ drivable dataType permission rdCmd rdFunc wrCmd\ wrFunc allowedValues klass} { set catch_status [ catch { # set ns ::scobj::ls460 set ns "[namespace current]" set nodeName "$scobj_hpath/$cmdGroup/$varName" if {1 > [string length $cmdGroup]} { set nodeName "$scobj_hpath/$varName" } debug_log "Creating node $nodeName" hfactory $nodeName plain $permission $dataType if {$readable > 0} { set parts [split "$rdFunc" "."] if { [llength $parts] == 2 } { set func_name [lindex $parts 0] set next_state [lindex $parts 1] hsetprop $nodeName read ${ns}::$func_name $scobj_hpath $next_state $rdCmd hsetprop $nodeName $next_state ${ns}::$next_state $scobj_hpath } else { if {$rdFunc == "getPV"} { set func_name "$rdFunc" } elseif {$rdFunc == "getSP"} { set func_name "$rdFunc" } elseif {$rdFunc == "getHP"} { set func_name "$rdFunc" } elseif {$rdFunc == "rdFloat"} { set func_name "getFloat" } elseif {$rdFunc == "rdTemp"} { set func_name "getTemp" } else { set func_name "getValue" } hsetprop $nodeName read ${ns}::$func_name $scobj_hpath $rdFunc $rdCmd hsetprop $nodeName $rdFunc ${ns}::$rdFunc $scobj_hpath } set poll_period 30 if { $readable >= 0 && $readable <= 9 } { set poll_period [lindex [list 0 1 2 3 4 5 10 15 20 30] $readable] } debug_log "Registering node $nodeName for poll at $poll_period seconds" $sct_controller poll $nodeName $poll_period } if {$writable == 1} { set parts [split "$wrFunc" "."] if { [llength $parts] == 2 } { set func_name [lindex $parts 0] set next_state [lindex $parts 1] hsetprop $nodeName write ${ns}::$func_name $scobj_hpath $next_state $wrCmd hsetprop $nodeName $next_state ${ns}::$next_state $scobj_hpath } else { hsetprop $nodeName write ${ns}::$wrFunc $scobj_hpath noResponse $wrCmd hsetprop $nodeName noResponse ${ns}::noResponse } hsetprop $nodeName writestatus UNKNOWN debug_log "Registering node $nodeName for write callback" $sct_controller write $nodeName } switch -exact $dataType { "none" { } "int" { hsetprop $nodeName oldval -1 } "float" { hsetprop $nodeName oldval -1.0 } default { hsetprop $nodeName oldval UNKNOWN } } if {1 < [string length $allowedValues]} { hsetprop $nodeName values $allowedValues } # Drive adapter interface if {$drivable == 1} { hsetprop $nodeName check ${ns}::check $scobj_hpath hsetprop $nodeName driving 0 hsetprop $nodeName checklimits ${ns}::check $scobj_hpath hsetprop $nodeName checkstatus ${ns}::drivestatus $scobj_hpath hsetprop $nodeName halt ${ns}::halt $scobj_hpath } } message ] if {$catch_status != 0} { return -code error "in createNode $message" } return OK } proc mk_sct_watlow_rm {sct_controller klass tempobj dev_id tol} { set catch_status [ catch { set ns "[namespace current]" MakeSICSObj $tempobj SCT_OBJECT sicslist setatt $tempobj klass $klass sicslist setatt $tempobj long_name $tempobj set scobj_hpath /sics/$tempobj # # These addresses are modbus addresses on the RUI/gateway over two devices # The RMC is at address 1 and the modbus offset on the RUI for gateway 1 # is zero, so these addresses are as specified in the manual. # The RMS is at address 2 and the modbus offset on the RUI for gateway 1 # is 5000, so these addresses have 5000 added to those specified in the manual. # set deviceCommand {\ {} setpoint 1 1 1 float user {0} {getSP} {0} {setSP} {}\ sensor value 1 0 0 float internal {0} {getPV} {0} {} {}\ {} power 1 0 0 float internal {0} {getHP} {0} {} {}\ Loop1 setpoint 1 1 0 float user {2500} {rdTemp} {2500} {setTemp} {}\ Loop1 sensor 1 0 0 float internal {3430} {rdTemp} {3430} {} {}\ Loop1 PV 1 0 0 float internal {3442} {rdTemp} {3442} {} {}\ Loop1 power 1 0 0 float internal {2248} {rdFloat} {2248} {} {}\ Loop1 sensorerror 1 0 0 int internal {3452} {rdValue} {3452} {} {}\ Loop1 looperror 1 0 0 int internal {2268} {rdValue} {2268} {} {}\ Analog Input01 1 0 0 float internal {360} {rdTemp} {360} {} {}\ Analog Input02 1 0 0 float internal {450} {rdTemp} {450} {} {}\ Analog Input03 1 0 0 float internal {5380} {rdTemp} {5380} {} {}\ Analog Input04 1 0 0 float internal {5470} {rdTemp} {5470} {} {}\ Analog Input05 1 0 0 float internal {5560} {rdTemp} {5560} {} {}\ Analog Input06 1 0 0 float internal {5650} {rdTemp} {5650} {} {}\ Analog Input07 1 0 0 float internal {5740} {rdTemp} {5740} {} {}\ Analog Input08 1 0 0 float internal {5830} {rdTemp} {5830} {} {}\ Analog Input09 1 0 0 float internal {5920} {rdTemp} {5920} {} {}\ Analog Input10 1 0 0 float internal {6010} {rdTemp} {6010} {} {}\ } hfactory $scobj_hpath/sensor plain spy none hfactory $scobj_hpath/Analog plain spy none hfactory $scobj_hpath/Loop1 plain spy none foreach {cmdGroup varName readable writable drivable dataType permission rdCmd rdFunc wrCmd wrFunc allowedValues} $deviceCommand { createNode $scobj_hpath $sct_controller $cmdGroup $varName $readable $writable $drivable $dataType $permission $rdCmd $rdFunc $wrCmd $wrFunc $allowedValues $klass } hsetprop $scobj_hpath/sensor/value lowerlimit 0 hsetprop $scobj_hpath/sensor/value upperlimit 500 hsetprop $scobj_hpath/sensor/value units "C" hfactory $scobj_hpath/apply_tolerance plain user int hsetprop $scobj_hpath/apply_tolerance values 0,1 hset $scobj_hpath/apply_tolerance 1 hfactory $scobj_hpath/dev_id plain user int hsetprop $scobj_hpath/dev_id values 0,1,2,3,4,5,6,7,8,9 hset $scobj_hpath/dev_id $dev_id hfactory $scobj_hpath/tolerance plain user float hsetprop $scobj_hpath/tolerance units "C" hfactory $scobj_hpath/tolerance/settletime plain user float hset $scobj_hpath/tolerance/settletime 5.0 hsetprop $scobj_hpath/tolerance/settletime units "s" hset $scobj_hpath/tolerance $tol hfactory $scobj_hpath/status plain spy text hset $scobj_hpath/status "idle" hsetprop $scobj_hpath/status values busy,idle hfactory $scobj_hpath/device_state plain spy text hsetprop $scobj_hpath/device_state read ${ns}::getState $scobj_hpath rdState "362" hsetprop $scobj_hpath/device_state rdState ${ns}::rdState $scobj_hpath hsetprop $scobj_hpath/device_state oldval UNKNOWN hfactory $scobj_hpath/remote_ctrl plain spy text hset $scobj_hpath/remote_ctrl UNKNOWN hfactory $scobj_hpath/device_lasterror plain user text hset $scobj_hpath/device_lasterror "" hfactory $scobj_hpath/lowerlimit plain mugger float hsetprop $scobj_hpath/lowerlimit units "C" hset $scobj_hpath/lowerlimit 0 hfactory $scobj_hpath/upperlimit plain mugger float hsetprop $scobj_hpath/upperlimit units "C" hset $scobj_hpath/upperlimit 500 hfactory $scobj_hpath/emon plain spy none hfactory $scobj_hpath/emon/monmode plain user text hsetprop $scobj_hpath/emon/monmode values idle,drive,monitor,error hset $scobj_hpath/emon/monmode "idle" hfactory $scobj_hpath/emon/isintol plain user int hset $scobj_hpath/emon/isintol 1 hfactory $scobj_hpath/emon/errhandler plain user text hset $scobj_hpath/emon/errhandler "pause" if {[SplitReply [environment_simulation]]=="false"} { $sct_controller poll $scobj_hpath/device_state 1 halt read } ::scobj::hinitprops $tempobj hsetprop $scobj_hpath klass NXenvironment ::scobj::set_required_props $scobj_hpath foreach {rootpath hpath klass priv} " $scobj_hpath sensor NXsensor spy $scobj_hpath sensor/value sensor user " { hsetprop $rootpath/$hpath klass $klass hsetprop $rootpath/$hpath privilege $priv hsetprop $rootpath/$hpath control true hsetprop $rootpath/$hpath data true hsetprop $rootpath/$hpath nxsave true } hsetprop $scobj_hpath type part hsetprop $scobj_hpath/sensor type part hsetprop $scobj_hpath/sensor/value nxalias tc1_sensor_value hsetprop $scobj_hpath/sensor/value mutable true hsetprop $scobj_hpath/sensor/value sdsinfo ::nexus::scobj::sdsinfo hsetprop $scobj_hpath privilege spy ::scobj::hinitprops $tempobj setpoint hsetprop $scobj_hpath/setpoint data true if {[SplitReply [environment_simulation]]=="false"} { ansto_makesctdrive ${tempobj}_driveable $scobj_hpath/setpoint $scobj_hpath/sensor/value $sct_controller } } catch_message ] if {$catch_status != 0} { return -code error $catch_message } } namespace export mk_sct_watlow_rm } ## # @brief Create a Watlow RM temperature controller # # @param name, the name of the temperature controller (eg tc1) # @param IP, the IP address of the device, this can be a hostname, (eg ca5-kowari) # @param port, the IP protocol port number of the device (502 for modbus) # @param _tol (optional), this is the initial tolerance setting proc add_watlow_rm {name IP port dev_id {_tol 5.0}} { set fd [open "/tmp/watlow_rm.log" a] if {[SplitReply [environment_simulation]]=="false"} { puts $fd "makesctcontroller sct_${name} modbus ${IP}:$port" makesctcontroller sct_${name} modbus ${IP}:$port } puts $fd "mk_sct_watlow_rm sct_${name} environment $name $dev_id $_tol" mk_sct_watlow_rm sct_${name} environment $name $dev_id $_tol puts $fd "makesctemon $name /sics/$name/emon/monmode /sics/$name/emon/isintol /sics/$name/emon/errhandler" makesctemon $name /sics/$name/emon/monmode /sics/$name/emon/isintol /sics/$name/emon/errhandler close $fd } puts stdout "file evaluation of sct_watlow_rm.tcl" set fd [open "/tmp/watlow_rm.log" w] puts $fd "file evaluation of sct_watlow_rm.tcl" close $fd namespace import ::scobj::watlow_rm::* #add_watlow_rm watlow_rm 137.157.201.213 502 1 5 #add_watlow_rm watlow_rm localhost 30502 1 5