# -*- coding: utf-8 -*- # ***************************************************************************** # # This program is free software; you can redistribute it and/or modify it under # the terms of the GNU General Public License as published by the Free Software # Foundation; either version 2 of the License, or (at your option) any later # version. # # This program is distributed in the hope that it will be useful, but WITHOUT # ANY WARRANTY; without even the implied warranty of MERCHANTABILITY or FITNESS # FOR A PARTICULAR PURPOSE. See the GNU General Public License for more # details. # # You should have received a copy of the GNU General Public License along with # this program; if not, write to the Free Software Foundation, Inc., # 59 Temple Place, Suite 330, Boston, MA 02111-1307 USA # # Module authors: # Markus Zolliker # # ***************************************************************************** """drivers for trinamic PD-1161 motors""" import time import struct from secop.core import BoolType, Command, EnumType, FloatRange, IntRange, \ HasIO, Parameter, Property, Drivable, PersistentMixin, PersistentParam, Done from secop.io import BytesIO from secop.errors import CommunicationFailedError, HardwareError, BadValueError, IsBusyError from secop.rwhandler import ReadHandler, WriteHandler MOTOR_STOP = 3 MOVE = 4 SET_AXIS_PAR = 5 GET_AXIS_PAR = 6 SET_GLOB_PAR = 9 GET_GLOB_PAR = 10 # STORE_GLOB_PAR = 11 BAUDRATES = [9600, 0, 19200, 0, 38400, 57600, 0, 115200] FULL_STEP = 1.8 ANGLE_SCALE = FULL_STEP/256 # assume factory settings for pulse and ramp divisors: SPEED_SCALE = 1E6 / 2 ** 15 * ANGLE_SCALE MAX_SPEED = 2047 * SPEED_SCALE ACCEL_SCALE = 1E12 / 2 ** 31 * ANGLE_SCALE MAX_ACCEL = 2047 * ACCEL_SCALE CURRENT_SCALE = 2.8/250 ENCODER_RESOLUTION = 360 / 1024 HW_ARGS = { # : (address, scale factor) 'encoder_tolerance': (212, ANGLE_SCALE), 'speed': (4, SPEED_SCALE), 'minspeed': (130, SPEED_SCALE), 'currentspeed': (3, SPEED_SCALE), 'maxcurrent': (6, CURRENT_SCALE), 'standby_current': (7, CURRENT_SCALE,), 'acceleration': (5, ACCEL_SCALE), 'target_reached': (8, 1), 'move_status': (207, 1), 'error_bits': (208, 1), 'free_wheeling': (204, 0.01), 'power_down_delay': (214, 0.01), } # special handling (adjust zero): ENCODER_ADR = 209 STEPPOS_ADR = 1 def writable(*args, **kwds): """convenience function to create writable hardware parameters""" return PersistentParam(*args, readonly=False, initwrite=True, **kwds) class Motor(PersistentMixin, HasIO, Drivable): address = Property('module address', IntRange(0, 255), default=1) value = Parameter('motor position', FloatRange(unit='deg', fmtstr='%.3f')) zero = PersistentParam('zero point', FloatRange(unit='$'), readonly=False, default=0) encoder = PersistentParam('encoder reading', FloatRange(unit='$', fmtstr='%.1f'), readonly=True, initwrite=False) steppos = PersistentParam('position from motor steps', FloatRange(unit='$', fmtstr='%.3f'), readonly=True, initwrite=False) target = Parameter('', FloatRange(unit='$'), default=0) move_limit = Parameter('max. angle to drive in one go', FloatRange(unit='$'), readonly=False, default=360, group='more') tolerance = Parameter('positioning tolerance', FloatRange(unit='$'), readonly=False, default=0.9) encoder_tolerance = writable('the allowed deviation between steppos and encoder\n\nmust be > tolerance', FloatRange(0, 360., unit='$', fmtstr='%.3f'), group='more') speed = writable('max. speed', FloatRange(0, MAX_SPEED, unit='$/sec', fmtstr='%.1f'), default=40) minspeed = writable('min. speed', FloatRange(0, MAX_SPEED, unit='$/sec', fmtstr='%.1f'), default=SPEED_SCALE, group='motorparam') currentspeed = Parameter('current speed', FloatRange(-MAX_SPEED, MAX_SPEED, unit='$/sec', fmtstr='%.1f'), group='motorparam') maxcurrent = writable('', FloatRange(0, 2.8, unit='A', fmtstr='%.2f'), default=1.4, group='motorparam') standby_current = writable('', FloatRange(0, 2.8, unit='A', fmtstr='%.2f'), default=0.1, group='motorparam') acceleration = writable('', FloatRange(4.6 * ACCEL_SCALE, MAX_ACCEL, unit='deg/s^2', fmtstr='%.1f'), default=150., group='motorparam') target_reached = Parameter('', BoolType(), group='hwstatus') move_status = Parameter('', IntRange(0, 3), group='hwstatus') error_bits = Parameter('', IntRange(0, 255), group='hwstatus') free_wheeling = writable('', FloatRange(0, 60., unit='sec', fmtstr='%.2f'), default=0.1, group='motorparam') power_down_delay = writable('', FloatRange(0, 60., unit='sec', fmtstr='%.2f'), default=0.1, group='motorparam') baudrate = Parameter('', EnumType({'%d' % v: i for i, v in enumerate(BAUDRATES)}), readonly=False, default=0, visibility=3, group='more') pollinterval = Parameter(group='more') ioClass = BytesIO fast_pollfactor = 0.001 # not used any more, TODO: use a statemachine for running _started = 0 _calcTimeout = True _need_reset = None def comm(self, cmd, adr, value=0, bank=0): """set or get a parameter :param adr: parameter number :param cmd: SET command (in the GET case, 1 is added to this) :param bank: the bank :param value: if given, the parameter is written, else it is returned :return: the returned value """ if self._calcTimeout and self.io._conn: self._calcTimeout = False baudrate = getattr(self.io._conn.connection, 'baudrate', None) if baudrate: if baudrate not in BAUDRATES: raise CommunicationFailedError('unsupported baud rate: %d' % baudrate) self.io.timeout = 0.03 + 200 / baudrate exc = None byt = struct.pack('>BBBBi', self.address, cmd, adr, bank, round(value)) byt += bytes([sum(byt) & 0xff]) for itry in range(3,0,-1): try: reply = self.communicate(byt, 9) if sum(reply[:-1]) & 0xff != reply[-1]: raise CommunicationFailedError('checksum error') # will try again except Exception as e: if itry == 1: raise exc = e continue break if exc: self.log.warning('tried %d times after %s', itry, exc) radr, modadr, status, rcmd, result = struct.unpack('>BBBBix', reply) if status != 100: self.log.warning('bad status from cmd %r %s: %d', cmd, adr, status) if radr != 2 or modadr != self.address or cmd != rcmd: raise CommunicationFailedError('bad reply %r to command %s %d' % (reply, cmd, adr)) return result def startModule(self, start_events): super().startModule(start_events) def fix_encoder(self=self): try: # get encoder value from motor. at this stage self.encoder contains the persistent value encoder = self._read_axispar(ENCODER_ADR, ANGLE_SCALE) + self.zero self.fix_encoder(encoder) except Exception as e: self.log.error('fix_encoder failed with %r', e) start_events.queue(fix_encoder) def fix_encoder(self, encoder_from_hw): """fix encoder value :param encoder_from_hw: the encoder value read from the HW self.encoder is assumed to contain the last known (persistent) value if encoder has not changed modulo 360, adjust by an integer multiple of 360 set status to error when encoder has changed be more than encoder_tolerance """ # calculate nearest, most probable value adjusted_encoder = encoder_from_hw + round((self.encoder - encoder_from_hw) / 360.) * 360 if abs(self.encoder - adjusted_encoder) >= self.encoder_tolerance: # encoder modulo 360 has changed self.log.error('saved encoder value (%.2f) does not match reading (%.2f %.2f)', self.encoder, encoder_from_hw, adjusted_encoder) if adjusted_encoder != encoder_from_hw: self.log.info('take next closest encoder value (%.2f)' % adjusted_encoder) self._need_reset = True self.status = self.Status.ERROR, 'saved encoder value does not match reading' self._write_axispar(adjusted_encoder - self.zero, ENCODER_ADR, ANGLE_SCALE, readback=False) def _read_axispar(self, adr, scale=1): value = self.comm(GET_AXIS_PAR, adr) # do not apply scale when 1 (datatype might not be float) return value if scale == 1 else value * scale def _write_axispar(self, value, adr, scale=1, readback=True): rawvalue = round(value / scale) self.comm(SET_AXIS_PAR, adr, rawvalue) if readback: result = self.comm(GET_AXIS_PAR, adr) if result != rawvalue: raise HardwareError('result for adr=%d scale=%g does not match %g != %g' % (adr, scale, result * scale, value)) return result * scale return rawvalue * scale @ReadHandler(HW_ARGS) def read_hwparam(self, pname): """handle read for HwParam""" args = HW_ARGS[pname] reply = self._read_axispar(*args) try: value = getattr(self, pname) except Exception: return reply if reply != value: if not self.parameters[pname].readonly: # this should not happen self.log.warning('hw parameter %s has changed from %r to %r, write again', pname, value, reply) self._write_axispar(value, *args, readback=False) reply = self._read_axispar(*args) return reply @WriteHandler(HW_ARGS) def write_hwparam(self, pname, value): """handler write for HwParam""" return self._write_axispar(value, *HW_ARGS[pname]) def read_value(self): encoder = self.read_encoder() steppos = self.read_steppos() initialized = self.comm(GET_GLOB_PAR, 255, bank=2) if initialized: # no power loss self.saveParameters() else: # just powered up # get persistent values writeDict = self.loadParameters() self.log.info('set to previous saved values %r', writeDict) # self.encoder now contains the last known (persistent) value if self._need_reset is None: if self.status[0] == self.Status.IDLE: # server started, power cycled and encoder value matches last one self.reset() else: self.fix_encoder(encoder) self._need_reset = True self.status = self.Status.ERROR, 'power loss' # or should we just fix instead of error status? # self._write_axispar(self.steppos - self.zero, readback=False) self.comm(SET_GLOB_PAR, 255, 1, bank=2) # set initialized flag self._started = 0 return encoder if abs(encoder - steppos) > self.tolerance else steppos def read_status(self): oldpos = self.steppos self.read_value() # make sure encoder and steppos are fresh if not self._started: if abs(self.encoder - self.steppos) > self.encoder_tolerance: self._need_reset = True if self.status[0] != self.Status.ERROR: self.log.error('encoder (%.2f) does not match internal pos (%.2f)', self.encoder, self.steppos) return self.Status.ERROR, 'encoder does not match internal pos' return self.status if oldpos != self.steppos or not (self.read_target_reached() or self.read_move_status() or self.read_error_bits()): return self.Status.BUSY, 'moving' # TODO: handle the different errors from move_status and error_bits diff = self.target - self.encoder if abs(diff) <= self.tolerance: self._started = 0 return self.Status.IDLE, '' self.log.error('out of tolerance by %.3g', diff) self._started = 0 return self.Status.ERROR, 'out of tolerance' def write_target(self, target): self.read_value() # make sure encoder and steppos are fresh if abs(target - self.encoder) > self.move_limit: raise BadValueError('can not move more than %s deg' % self.move_limit) diff = self.encoder - self.steppos if self._need_reset: raise HardwareError('need reset (%s)' % self.status[1]) if abs(diff) > self.tolerance: if abs(diff) > self.encoder_tolerance: self._need_reset = True self.status = self.Status.ERROR, 'encoder does not match internal pos' raise HardwareError('need reset (encoder does not match internal pos)') self._write_axispar(self.encoder - self.zero, STEPPOS_ADR, ANGLE_SCALE) self._started = time.time() self.log.info('move to %.1f', target) self.comm(MOVE, 0, (target - self.zero) / ANGLE_SCALE) self.status = self.Status.BUSY, 'changed target' return target def write_zero(self, value): self.zero = value self.read_value() # apply zero to encoder, steppos and value return Done def read_encoder(self): return self._read_axispar(ENCODER_ADR, ANGLE_SCALE) + self.zero def read_steppos(self): return self._read_axispar(STEPPOS_ADR, ANGLE_SCALE) + self.zero @Command(FloatRange()) def set_zero(self, value): """adjust zero""" self.write_zero(value - self.read_value()) def read_baudrate(self): return self.comm(GET_GLOB_PAR, 65) def write_baudrate(self, value): self.comm(SET_GLOB_PAR, 65, int(value)) @Command() def reset(self): """set steppos to encoder value, if not within tolerance""" if self._started: raise IsBusyError('can not reset while moving') tol = ENCODER_RESOLUTION * 1.1 for itry in range(10): diff = self.read_encoder() - self.read_steppos() if abs(diff) <= tol: self._need_reset = False self.status = self.Status.IDLE, 'ok' return self._write_axispar(self.encoder - self.zero, STEPPOS_ADR, ANGLE_SCALE, readback=False) self.comm(MOVE, 0, (self.encoder - self.zero) / ANGLE_SCALE) time.sleep(0.1) if itry > 5: tol = self.tolerance self.status = self.Status.ERROR, 'reset failed' return @Command() def stop(self): """stop motor immediately""" self.comm(MOTOR_STOP, 0) self.status = self.Status.IDLE, 'stopped' self._started = 0 @Command() def step_forward(self): """move one full step forwards for quick tests """ self.comm(MOVE, 1, FULL_STEP / ANGLE_SCALE) @Command() def step_back(self): """move one full step backwards for quick tests """ self.comm(MOVE, 1, - FULL_STEP / ANGLE_SCALE) @Command(IntRange(), result=IntRange()) def get_axis_par(self, adr): """get arbitrary motor parameter""" return self.comm(GET_AXIS_PAR, adr) @Command((IntRange(), IntRange()), result=IntRange()) def set_axis_par(self, adr, value): """set arbitrary motor parameter""" return self.comm(SET_AXIS_PAR, adr, value)